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Aerospace & Defense
F-15 / F/A-18 Fighter Jets
CH-47 Chinook Helicopter
A-10 Support Aircraft
Aerospace Support & Test Equipment
Commercial Airline
Construction
(Heavy & Light Equipment)
Industrial Seats & Suspensions
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Skid Steer Coupler / Trencher
Engine Design & Installation
Cost Reduction –
Flywheel Housings
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Rubber Cutting Machine
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Custom Table Top
Milling Machine
Prototype Fuel Tank
Custom Axle Capacity Analysis
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Drop Sprayer
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Frame Structures
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Pressure Leak Test Fixture
Grill Top Roll Over Weld Fixture
Various Fixtures
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Prototype Fuel Tank
Product / Project Details
Prototype Fuel Tank
Designed Fabricated Steel Fuel Tank to Replicate Rotational Molded Fuel Tank for Testing
Used in New Prototype Machine for Evaluation
Designed to Customer Specific Standards & Specifications
FEA
Specific Tank Pressure Required
Simplified Features Over Production Tank
Project Role / Responsibilities
Creation of 3D models and 2D prints
Per SAE and ISO regulations
Design of piece parts and assemblies
Strategic model practices and logic for multiple model configurations
FE analysis completed to ensure tank structural integrity
Design collaboration with customer
Design optimized for weight requirement
Design flexibility for model reusability
Software Utilized
Pro/Engineer Wildfire
Pro/Engineer Mechanica
Ansys Workbench
Project Examples
Click images to enlarge
50-80% of product life cycle costs are influenced by design
Up to 70% of product total cost is determined by design
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